Expert System Engineer (AI & Advanced Process Control)

About the role

Heidelberg Materials is recruiting an Expert System Engineer (AI & Advanced Process Control) in Wrocław, Poland, within its Digital Hub. You will develop, maintain and deploy expert systems that optimise kiln and grinding processes, working closely with plant teams, process experts and technology providers to accelerate automation and bring next-generation digital solutions to Heidelberg Materials' operations worldwide.

Key responsibilities

• Maintain and continuously improve expert systems for kiln and grinding process optimisation.
• Develop and implement advanced control strategies, including AI/ML-based solutions.
• Integrate soft sensors, process models and mass/heat balance calculations into control applications.
• Ensure reliable integration with DCS, PLC and data platforms using OPC and other protocols.
• Provide remote support for incidents, alarms and customer tickets to keep systems available.
• Fine-tune MPC, Fuzzy Logic and PID controllers.
• Deliver training and technical guidance to operators and plant personnel.
• Troubleshoot communication and integration issues between APC solutions and plant control systems.
• Maintain technical documentation and site-specific procedures, and collaborate with internal stakeholders, Global Competence Centers and external providers.

Required profile

• University degree in Automation Engineering, Process Engineering, Electrical Engineering or a related technical field.
• 3-8 years of experience in Advanced Process Control, industrial automation or expert systems.
• Solid understanding of process control principles and industrial automation.
• Good command of English, written and spoken.
• Strong analytical and problem-solving skills and ability to work in an international, multidisciplinary environment.

Required skills

• Experience with industrial computing, networking and OPC/ODBC/SQL communications.
• Experience with DCS and/or PLC systems.
• Exposure to implementation, commissioning or maintenance of APC solutions.
• Nice to have: Python, machine learning and AI in industry, cement manufacturing knowledge, and Model Predictive Control (MPC).

What we offer

• Hybrid working model.
• Travel allowance of 25% and participation in international projects.
• Professional development and continuous learning.
• Competitive compensation and benefits, including private medical care, MultiSport membership, holiday and children's summer camp allowances, and support for cultural and sports activities.